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2023 Roadmaster DH Starting Issue (FUEL PUMP)

616 views 12 replies 5 participants last post by  Boomerang-ALR  
#1 · (Edited)
Hey y'all. Bought the bike about 2 months ago with a full extended warranty but am doing some troubleshooting on my own. She is a 2023 RM DH with the TS116 and 13K miles. She has a full stage II build with Indian cams, injectors, intake and exhaust when bought and a Lloydz tune was done 3 weeks ago. She has been slow to start since I bought her here in Colorado Springs. By slow to start I mean press the power button, let the Ride Command boot all the way up, press the start button, and it takes 3-5 seconds for it to start. When it does start it does roar to life. It more limps to life. And it doesn't matter if I let the Ride Command boot all the way up, or press the power button and then press the start button, same results either way. Here is what I have done. The factory battery that was in it was reading at 12.5 volts resting. This is after being off of a trickle charger made for AGM batts for at least 2 hours. I replaced the battery with a known good new battery with 310 CCA. I charged this battery and resting voltage on this battery prior to attempting a start was 12.9 volts. When pressing the start button the voltage would drop as low as 11.1 to 10.9 before firing up sometimes. I have cleaned the battery terminals and cables. I have cleaned the ground stud, ground cables, and the single wire ground point behind the motor. I have cleaned the hot lead on the starter. I have cleaned/tightened the leads on the solenoid which were loose by the way. Sometimes it will fire right up like a bike should, but most of the time it limps to life. I am going to call Indian this morning to make a service appt but wanted y'alls expert thoughts. And yes, I know that even a new battery might be bad. Thanks for the past advice!

Keep your knees in the breeze and the bugs out of your teeth!

Tim

EDIT: 9/10/2025

So yesterday evening I did some more troubleshooting with startup procedures. Battery shows 12.9 - 13.0 volts. Temp was 80 degrees. When I power the bike up and let the Ride Command (RC) boot all the way up and then flip the switch to run and let the fuel system prime all the way and immediately press the start button, it will crank over and after about 2 seconds it will give a "huff" out of one of the pipes like one cylinder tried to fire. Then after another second or two it will start and limp to life. Now if I shut it off, and power the bike back up, let the RC boot all the way, flip the switch to run and let the fuel system fully prime and wait 8-10 secs, and then push the start button, it fires right up and roars to life like it should. I have an appointment to drop it off at Pikes Peak Indian next Tuesday since I have a full extended warranty so we shall see what they find. I am leaning now towards fuel system maybe.....


EDIT: 9/15/2025

So I discovered that if I power-up the bike, then switch the bike to run and prime the fuel system twice, it fires right up. No struggling to start, and the voltage stays above 12.0 volts. This tells me it is something with the fuel pump/filter. Thoughts from the ever-knowing group?


EDIT: 9/17/2025

So it turns out it was the fuel pump. Pikes peak indian here in colorado springs called me and told me that the fuel pump was barely putting out any fuel. So I had the bike tuned with a lloyd's tune about six weeks ago and it was having this starting issue when I got it tuned. So my question now is this, since it was tuned originally with a poor fuel pump in it.Will it need to be retuned with a good fuel pump? As always, thanks for answering my questions.

Boomerang
 
#6 ·
I had a similar situations in the past and usually the things you have done correct the problem. I have found that once you rule out the battery it tends to be the ground cable and or the ground point. However, Once on a motorcycle and once on an old 1978 Mini Cooper it was the ignition coil. On the motorcycle I found out because I had a donor bike and was able to swap out parts one at a time till I "found" the issue. On the mini... I literally spent years trying to find the problem since sometimes it would fire right up and other would act like the battery was dead. Finally the coil failed. Installed a new one and never had the problem again.

I think it would be unlikely, however since I have experienced it in the past maybe you can get one to swap out (a friend bike or ? ) and see if that is the issue?

It is too expensive of a part to just go buy one IMO without knowing for sure. But your "story" sure seems similar to my old mini cooper one.
 
#8 · (Edited)
Hi, is the compression in the cylinders correct? Low compression can usually be the cause of difficult cold starts, but as the bike warms up, the tolerances tighten, more oil starts to circulate, and the problem subsides.
Your question about the control unit: you wrote VCM, but I think you meant ECM or ECU because the VCM isn't the engine control unit, but rather the control unit that manages other components on the bike.
Let me start by saying: if you take your bike to an authorized workshop, the mechanic will connect your bike to the diagnostic software (Digital Wrench) and, before returning the bike to you, will send a "Service Report" about your bike's condition to the Polaris website. The report contains a wealth of data about your bike, and this data can be accessed by any authorized workshop. When you take your bike to the workshop again (even if it's not the same one), the mechanic will do the same thing, connect the bike to the Digital Wrench, and create another "Service Report." Service Reports can be compared with each other, and the parts that have changed are highlighted.
If different software has been installed in the ECM since the previous update, it's possible to view it because some data (Software Version, Checksum, Software Part Number) has changed. I don't think it's possible to trace the actual date of the map change.
I just have a question: I can't tell you if the person who makes the modified ECU software is somehow able to prevent these changes from appearing.
In the image, you can see a portion of the Service Report from a motorcycle that had a software update performed on the engine control unit, but the software was official Polaris software.

Small excerpt from a Service Report
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List of Service Reports as they appear on the Polaris website.
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#9 ·
Thanks for the reply and info! So it was tuned by Indian when I last took it in and a Lloydz tune was put on it. Yeah, I meant ECM, not VCM. I can start the bike perfectly fine by powering it up, letting fuel system prime, waiting 8 to 10 seconds, and then hitting the start button. Fires right up like every other bike I have ever owned just like it should. Leads me to believe it might be a fuel system issue but I will check the compression for my own satisfaction. But Indian will hate to hear this, if it is a fuel delivery issue, and it was tuned with that fuel delivery issue, I am assuming that when resolved it will need to be retuned.
 
#5 ·
That's what I was thinking. It had the Indian Stage II tune on it before and I paid for a Llodyz tune because the Indian tune seemed a little anemic for this altitude. The bike was built for use in Wichita, Ks and the Indian tune is generic. The bike was supposed to by dyno tuned but I do not see any real difference.
 
#10 · (Edited)
Is it a TS116? How many miles?

The TS116’s are notoriously hard to start … I’ve looked through several threads and no one posted a definitive solution…

I would check the plugs (0.034 gap), that they are snugged down on the crusher washers … The plug wires … (should be good, it’s a 23) make sure they are seated properly on the plugs and coil …

I don’t feel the stock coil is strong enough for a 116 … I suggest an MSD 4250 (red) or 42503 (black) … I have one on my TS111 …
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Let us know what resolves your issue …
 
#12 ·
So the issue ended up being the fuel pump. Hopefully it is covered under the Power Rev extended warranty I bought when I bought the bike back in June. My question is this. Since I had the bike dyno-tuned 6 weeks ago and this problem was happening then, when they replace the fuel pump will it need to be re-tuned since it will be getting more fuel? Thanks for the advice.

Boomerang
 
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