Here is a compiled list I made of all the bolts and parts sizes. I also added the size tool needed for removal. Although it states "Socket" most times, an open end/spanner wrench could be used in some instances. "Key" means Allen style key but the correct size hex on a socket would be better in most instances. Hope this helps someone out there. I did it because of OCD and because I wanted to make a little road tool kit with everything I would ever need. My bike is a Bobber so some things I may have any you may not. Some items may not be completed yet so any updated information I have I will add if possible. Thanks!
Top Fork Caps:
(2) M20x2.5mmx10mm? (30mm Aluminum Non-Chamfered Socket)
Inner Forks Tube Seal Drain Bolts:
(2) M10x1.50mmx20? (6mm Extended Key)
Fender Bolts (Front):
(4) M8x1.25x50mm Socket Head (6mm Key)
Fender Bolts (Rear):
(4) M8x1.25mmx20mm Socket Head (6mm Key)
Nacelle Bracket if Equipped:
(6) M6x1.0mmx30mm Socket Head (5mm Key)
Headlight Mount:
(1) M8x1.25mmx35mm Flanged Hex Head (13mm Socket)
(1) M10x1.5mmx70mm Flanged Hex Head (15mm Socket
Front Turn Signal Clamps:
(2) M6x1.0mmx20mm Hex Head (10mm Socket)
Rear Signal Lights:
(2) M6x1.0mmx15mm Socket Head (5mm Key)
Mirror Mounts:
(2) M8x1.25mmx60mm Socket Head (6mm Key)
Mirror Clamps:
(2) M5x0.8mmx16mm Socket Head (4mm Key)
Handlebar Clamp:
(4) M8x1.25mmx40mm Socket Head (6mm Key)
Triple Tree (Lower):
(4) M8x1.25mmx30mm Socket Head (6mm Key)
Triple Tree (Upper);
(2) M8x1.25mmx30mm Socket Head (6mm Key)
Seat Closeout Bracket (1920 Seat Only):
(1) M8x1.25mmx20mm Socket Head (6mm Key)
Seat Closeout Plastic Cover (1920 Seat Only):
(2) M6x1.0mmx10mm Socket Head (5mm Key)
Shift Linkage:
(3) M6x1.0mmx20mm Flanged Hex Head (10mm Socket)
Belt Guard (Upper):
(2) M6x1.0mmx15mm Socket Head (5mm Key)
(1) M6x1.0mmx16mm Flanged Hex Head (10mm Socket)
Belt Guard (Lower):
(2) M6x1.0mmx15mm Socket Head (5mm Key)
Sprocket Guard:
(4) M6x1.0mmx40mm Socket Head (5mm Key)
Sprocket Lock:
(2) M6x1.0mmx16mm Socket Head (5mm Key)
Sprocket Drive Washer Bolts:
(2) M6x1.9mmx16mm Socket Head (5mm Key)
Driver Foot Peg Mounts:
(4) M10x1.5mmx35mm Socket Head (8mm Key)
Side Stand:
(1) M8x1.25mmx25mm Flanged Hex Head (13mm Socket)
(1) M8x1.25mmx35mm Flanged Hex Head (13mm Socket)
Battery Clamp:
(1) M6x1.0mmx12mm Phillips Head Hex (#2 Phillips or 10mm Socket)
Speedometer:
(2) M4x1.79mmx10mm Torx Head (T20 Key)
Primary Cover Side:
(17) M6x1.0mmx30mm Socket Head (5mm Key)
Ignition Cover:
(3) M6x1.0mmx30mm Socket Head (5mm Key)
Thermostat Cover:
(1) M6x1.0mmx30mm Socket Head (5mm Key)
(3) M6x1.0mmx16mm Socket Head (5mm Key)
Exhaust Bracket:
(3) M8x1.25mmx45mm Hex Head (13mm Socket)
Exhaust Mounting:
(2) M10x1.5mmx35mm Socket Head (8mm Key)
Exhaust Header:
(4) M8x1.25mm Nuts (13mm Wobble Socket)
Chassis Backbone:
(2) M10x1.5mmx145mm Flanged Hex Head (17mm Socket)
(2) M10x1.5mm Flanged Nut (17mm Socket)
Engine Mounting Bolts:
(2) M12x1.75mmx95mm Flanged Hex Head (19mm Socket)
(2) M12x1.75mmx250mm Flanged Hex Head (19mm Socket)
Mid-Frame Bolts (Upper):
(4) M10x1.5mmx30mm Flanged Hex Head (17mm Socket)
Mid-Frame Bolts (Lower):
(4) M8x1.25mmx35mm Flanged Hex Head (13mm Socket)
Sub Frame:
(4) M10x1.5mmx35mm Flanged Hex Head (17mm Socket)
Front & Rear ABS Tone Ring:
(10) M8x1.25mmx25mm Flanged Hex Head (13mm Socket)
Rear Caliper Mount:
(2) M10x1.25mmx30mm Flanged Hex Head (17mm Socket)
Front Caliper Mount:
(2) M10x1.25mmx30mm Socket Head (8mm Key)
Rear Brake Line Clamps:
(3) M6x1.0mmx20mm Socket Head (5mm Key)
(1) M8x1.25mmx35mm Flanged Hex Head (13mm Socket)
(1) M?x0mmx0mm? (On Swing Arm)
Master Cylinder Mount (Rear):
(3) M6x10mmx20mm Flanged Hex Head (10mm Socket)
Peg Mounts:
(4) M10x1.5mmx35mm Socket Head (8mm Key)
Front Brake/Shift Pedal:
(2) M8x1.25mm Thread Type
Front Brake Pedal Spring:
(1) M6x1.0mmx10mm Flanged Hex Head (10mm Socket)
Rear Shock Mount (Upper):
(2) M12x1.75mmx60mm Partially Threaded Flanged Hex Head (19mm Socket)
Replacements if wanting a different look:
(2) M12x1.75mmx60mm Flanged Socket Head Partially Threaded (10mm Key)
Rear Shock Mount (Lower):
(2) M12x1.75mmx40mm Flanged Hex Head (19mm Socket)
Replacements if wanting a different look:
(2) M12x1.75mmx40mm Flanged Socket Head (10mm Key)
Front Axle:
(1) Allen Key Bolt (16mm Key)
Swing Arm:
(1) Allen Key Bolt (14mm Key)
(1) Nut (?)
Brake System Banjo Bolts:
(1) M10x1.25mmx6G (17mm Open End)
Top Fork Caps:
(2) M20x2.5mmx10mm? (30mm Aluminum Non-Chamfered Socket)
Inner Forks Tube Seal Drain Bolts:
(2) M10x1.50mmx20? (6mm Extended Key)
Fender Bolts (Front):
(4) M8x1.25x50mm Socket Head (6mm Key)
Fender Bolts (Rear):
(4) M8x1.25mmx20mm Socket Head (6mm Key)
Nacelle Bracket if Equipped:
(6) M6x1.0mmx30mm Socket Head (5mm Key)
Headlight Mount:
(1) M8x1.25mmx35mm Flanged Hex Head (13mm Socket)
(1) M10x1.5mmx70mm Flanged Hex Head (15mm Socket
Front Turn Signal Clamps:
(2) M6x1.0mmx20mm Hex Head (10mm Socket)
Rear Signal Lights:
(2) M6x1.0mmx15mm Socket Head (5mm Key)
Mirror Mounts:
(2) M8x1.25mmx60mm Socket Head (6mm Key)
Mirror Clamps:
(2) M5x0.8mmx16mm Socket Head (4mm Key)
Handlebar Clamp:
(4) M8x1.25mmx40mm Socket Head (6mm Key)
Triple Tree (Lower):
(4) M8x1.25mmx30mm Socket Head (6mm Key)
Triple Tree (Upper);
(2) M8x1.25mmx30mm Socket Head (6mm Key)
Seat Closeout Bracket (1920 Seat Only):
(1) M8x1.25mmx20mm Socket Head (6mm Key)
Seat Closeout Plastic Cover (1920 Seat Only):
(2) M6x1.0mmx10mm Socket Head (5mm Key)
Shift Linkage:
(3) M6x1.0mmx20mm Flanged Hex Head (10mm Socket)
Belt Guard (Upper):
(2) M6x1.0mmx15mm Socket Head (5mm Key)
(1) M6x1.0mmx16mm Flanged Hex Head (10mm Socket)
Belt Guard (Lower):
(2) M6x1.0mmx15mm Socket Head (5mm Key)
Sprocket Guard:
(4) M6x1.0mmx40mm Socket Head (5mm Key)
Sprocket Lock:
(2) M6x1.0mmx16mm Socket Head (5mm Key)
Sprocket Drive Washer Bolts:
(2) M6x1.9mmx16mm Socket Head (5mm Key)
Driver Foot Peg Mounts:
(4) M10x1.5mmx35mm Socket Head (8mm Key)
Side Stand:
(1) M8x1.25mmx25mm Flanged Hex Head (13mm Socket)
(1) M8x1.25mmx35mm Flanged Hex Head (13mm Socket)
Battery Clamp:
(1) M6x1.0mmx12mm Phillips Head Hex (#2 Phillips or 10mm Socket)
Speedometer:
(2) M4x1.79mmx10mm Torx Head (T20 Key)
Primary Cover Side:
(17) M6x1.0mmx30mm Socket Head (5mm Key)
Ignition Cover:
(3) M6x1.0mmx30mm Socket Head (5mm Key)
Thermostat Cover:
(1) M6x1.0mmx30mm Socket Head (5mm Key)
(3) M6x1.0mmx16mm Socket Head (5mm Key)
Exhaust Bracket:
(3) M8x1.25mmx45mm Hex Head (13mm Socket)
Exhaust Mounting:
(2) M10x1.5mmx35mm Socket Head (8mm Key)
Exhaust Header:
(4) M8x1.25mm Nuts (13mm Wobble Socket)
Chassis Backbone:
(2) M10x1.5mmx145mm Flanged Hex Head (17mm Socket)
(2) M10x1.5mm Flanged Nut (17mm Socket)
Engine Mounting Bolts:
(2) M12x1.75mmx95mm Flanged Hex Head (19mm Socket)
(2) M12x1.75mmx250mm Flanged Hex Head (19mm Socket)
Mid-Frame Bolts (Upper):
(4) M10x1.5mmx30mm Flanged Hex Head (17mm Socket)
Mid-Frame Bolts (Lower):
(4) M8x1.25mmx35mm Flanged Hex Head (13mm Socket)
Sub Frame:
(4) M10x1.5mmx35mm Flanged Hex Head (17mm Socket)
Front & Rear ABS Tone Ring:
(10) M8x1.25mmx25mm Flanged Hex Head (13mm Socket)
Rear Caliper Mount:
(2) M10x1.25mmx30mm Flanged Hex Head (17mm Socket)
Front Caliper Mount:
(2) M10x1.25mmx30mm Socket Head (8mm Key)
Rear Brake Line Clamps:
(3) M6x1.0mmx20mm Socket Head (5mm Key)
(1) M8x1.25mmx35mm Flanged Hex Head (13mm Socket)
(1) M?x0mmx0mm? (On Swing Arm)
Master Cylinder Mount (Rear):
(3) M6x10mmx20mm Flanged Hex Head (10mm Socket)
Peg Mounts:
(4) M10x1.5mmx35mm Socket Head (8mm Key)
Front Brake/Shift Pedal:
(2) M8x1.25mm Thread Type
Front Brake Pedal Spring:
(1) M6x1.0mmx10mm Flanged Hex Head (10mm Socket)
Rear Shock Mount (Upper):
(2) M12x1.75mmx60mm Partially Threaded Flanged Hex Head (19mm Socket)
Replacements if wanting a different look:
(2) M12x1.75mmx60mm Flanged Socket Head Partially Threaded (10mm Key)
Rear Shock Mount (Lower):
(2) M12x1.75mmx40mm Flanged Hex Head (19mm Socket)
Replacements if wanting a different look:
(2) M12x1.75mmx40mm Flanged Socket Head (10mm Key)
Front Axle:
(1) Allen Key Bolt (16mm Key)
Swing Arm:
(1) Allen Key Bolt (14mm Key)
(1) Nut (?)
Brake System Banjo Bolts:
(1) M10x1.25mmx6G (17mm Open End)
well done
